ASME Pressure Vessel: Design, Operation and Maintenance

COURSE OBJECTIVE Be able to calculate, analyze both stress and strength in pressure vessel design Gain knowledge of proper material selection for pressure vessel application Gain knowledge of welding code standard, which includes inspection, and testing Gain better skill to operate, maintain, and repair of pressure vessel Perform vessel inspection & maintenance per the applicable Codes and Standards Familiar with instrumentation and control system commonly associated with vessel operation COURSE OUTLINE Stress and Strength Analysis Calculation Code Tube Tube-Sheet Shell head: Spherical; Hemispherical; Dished; Ellipsoidal; Torispherical; Conical; Toriconical Shell joint with head Shell joint with bracing and staying Ligament on drum and shell Openings Reinforcement on shell and flat plate Bolt on head Wind load Earth quake load Support structure Proof Test and Bursting Test Materials Material characteristics Heat-treatment effect Effect of alloy additive ASME Material Code Type of material and its selection Welding Type of welding ASME Welding Code Welding Procedure Specification (WPS) Post Weld Heat Treatment (PWHT) Quality control AWS Classification Weld joint efficiency Welding defect and repair NDT (Non Destructive Testing) Welding Inspection NDT Selection Visual Radiography: Limitation; Code of weld joint radiography testing Magnetic particle Dye Penetrant Ultrasonic Eddy Current Acoustic Emission Destructive Testing Operational Aspects Process characteristic consideration Start-up procedure Observation and shut- down Instrumentation Code of instrumentation for: Pressure gauge; Temperature gauge; Flow meter; Level metering; Density Control: Manual, regulating and control valve; Sensor; Transmitter; Actuator and control ASME Code for control valve: Valve material; Valve selection; Installation; Setting and test Safety and Safety Devices: Alarm indicator, Interlocks; Hard restraints; Restraint of chemical reaction; Pressure relief valve; Pressure safety valve; ASME Code for safety valve; pressure and vacuum relief valve Effect of Stress and Operating Condition on Pressure Vessel Fatigue cracking Hydrogen embritlement Hydrogen embritlement of welds Crack due to welding Creep Corrosion Type of corrosion on pressure vessel Pitting Crevice Inter-granular Fatigue corrosion Stainless Steel corrosion Corrosion inhibitor Inspection, Repair and Maintenance Inspection: Inspection of internal and external physical data; Inspection preparation; Safety in performing internal inspection Inspection procedure Inspection interval NDT Hydro test Pneumatic test Leak test Stainless steel overlaid inspection and lined vessel Rotating roll inspection Low-pressure vessel inspection and heat exchanger Maintenance: Preventive maintenance high pressure plant; Predictive maintenance; Maintenance organization; Safety on weldment and cutting; Maintenance management; Maintenance supervision Repair: Pitting repair; Crack repair; Heat exchanger repair; Welding repair to stainless steel; Repair involving dissimilar metals; Management support of pressure vessel safety system WHO SHOULD ATTEND Engineer, supervisor, superintendent, and manager of power plant, process plant in refinery, petrochemical, marine, pulp & paper, sugar cane, palm oil Maintenance and Operation Engineer, Supervisor, Superintendent Design Engineer, Mechanical Engineer, Process Engineer Everybody who wants to take benefits from this course ASME Pressure Vessel: Design, Operation and Maintenance

Instructor DR. Ir. Tri Wibowo, M.Sc Schedule October 26-30, 2009 5 days Venue Ibis Slipi Hotel Jakarta Tuition Fee Rp. 8.250.000,-   per participant, excluding accommodation & tax. Registration Send by email -or- fax to: PT. FOCUS TRACO INDONESIA Wisma Pakuan, Jl. Pakuan 12 BOGOR - 16143 (021) 7009-9943   (0251) 2169-150 (0251) 7534-984 training@focustraco.com

Piping System & Pipeline Integrity with an Application to ASME Codes & API579

Piping System & Pipeline Integrity with an Application to ASME Codes & API579 OBJECTIVES The Participant will gain an in-depth knowledge of pipe and fitting material specifications, fabrication process and influence on mechanical properties of strength and toughness, to help in material selection and failure analysis. The participant will understand the technical background to the design equations, and their application to the design of piping systems and pipelines. The course addresses rules of good practice in layout of piping systems for reliable operation. The participant will gain a practical understanding of piping and pipeline corrosion mechanisms, how to recognize them, classify them and resolve them. The participant will be introduced to the latest techniques and research in piping and pipeline integrity to analyze a degraded condition due to either corrosion or mechanical damage. The participants will review case histories of field failures and will evaluate their cause and solutions to avoid recurrence. WHO SHOULD ATTEND The course is intended for engineers, maintenance technicians and inspectors responsible for the design, integrity, maintenance and repair of pipelines and piping systems. COURSE OUTLINE Day 1: Introduction, Material and Inspections Welding 1. Introduction History of Pipeline Technology ASME Codes and Standards API Standards NACA, MSS-SP, PFI Standards Fundamentals of Maintenance and Integrity 2. Materials API 5Land ASTM Specifications Practical Aspects of Metallurgical Properties Chemistry and Material Test Reports Fabrication of Line Pipe and Forged Fittings Mechanical Properties: Strength and Toughness 3. Welding Overview of Pipe and Pipeline Welding Practice API 1104 and ASME IX Requirement Welding In-service: Challenge and Solutions Day 2: Integrity for Sustained Loads 1. Operating and Design Pressure How to Establish the System Design Pressure Introduction to Pressure Relief Valves Pipe and Pipeline Sizing Formula with Applications 2. Layout and Support Rules of Good Practice in layout Pump and Compressor Piping How to Support a piping System Review of Support Types and their Application Lesson learned from Poor Support Practices 3. Temperature Effects Flexibility Layout Analysis Temperature Transients and Fatigue Damage 4. Vibration In Service Mechanical and Hydraulic Induced Vibration in Piping How to Measure Analyze Resolve Vibration Day 3: Integrity for Occasional Loads 1. Pressure Transients Recognizing and Solving Liquid Hammer Pump Station Transients Study of Pipeline Failures Due to Transient Two-Phase Liquid –Vapor Transients Two-Phase Liquid-Gas Transients Gas Discharge Transients 2. Buried Pipe Soil Loads Surface Loads Expansion of Buried Pipe Soil settlement n-service Movement of Pipeline 3. Pipeline Failures Study Case Histories Understanding Why Failures Occur and How to Avoid Them Day 4: Piping System Maintenance 1. Flange and Mechanical Joints Overview of Different Types of Flanges and Application Gasket of Bolt Selection Causes of Flange Leaks and How to Resolve Case Study of Flange Failure Assembly of Flange Joints and Leak Tightness 2. Pressure and Leak Testing The Difference Between Leak Testing and Pressure Testing Review of Difference Testing Techniques The Purpose of Hydro test How to Conduct a Hydro test Pipeline and Piping Systems Testing Pneumatic Testing 3. Repair Techniques The New ASME Repair Standards The Fundamentals of Repair package Pipe and Component Replacement Grinding and welding Welded Sleeve: Type A and B Flush Patch Repair Fillet Welded Patch Weld Overlay Repair Mechanical Clamp with Sealant Injection Mechanical Clamp without Sealant Injection Insertion Liners Painted and Brushed Liners Pipe Coating Day 5: Corrosion, Assessment and Repairs 1. Corrosion Introduction to Practical Corrosion Classification of Corrosion Mechanisms General wall Thinning Local Corrosion: Galvanic Effects Crevice corrosion Pitting Corrosion Environmental Effects Hydrogen and H2s Effects Microbiological Corrosion Corrosion Protection Cathodic protection Overview 2. Mechanical damage To Pipelines Dents and Gouges Ripples and buckles 3. Fitness For Service Overview Application of ASME B31G to Determine Remaining Life Application of 579 to General and Local Corrosion Analysis of Dents and Gouges in Pipelines How to Evaluate cracks in piping and Pipelines   Pelatihan, Kursus, Seminar, Workshop Provider Download Katalog Pelatihan 2009

Instructor Dr. Ir. IGN. Wiratmaja Puja Schedule June 15-19, 2009 5 days Venue Holiday Inn Hotel Bandung Tuition Fee  Rp. 8.450.000,-   per participant, excluding accommodation & tax. Registration Send by email -or- fax to: PT. FOCUS TRACO INDONESIA Wisma Pakuan, Jl. Pakuan 12 BOGOR - 16143 (021) 7009-9943   (0251) 2169-150 (0251) 7534-984 training@focustraco.com

Piping & Pipeline: Design, Fabrication, Inspection and Maintenance

Piping & Pipeline: Design, Fabrication, Inspection and Maintenance OBJECTIVES To learn Codes, Standard and Regulations for Pipeline To learn Technical Pipeline Documentation To learn flow characteristic inside pipeline To learn optimization of the pipe size selection To learn pipeline design loads and be able to conduct stress analysis To understand the ANSI Codes and ASME Codes for pipeline To learn pipe support analysis & design COURSE OUTLINE Piping System Materials Fabrication, Assembly, Erection, And Maintenance Piping Documentation Technique System Pipe Fluida Failure Optimasi Pemilihan Diameter Pipa Sistem Kontrol Pada Instalasi Pipa : Valves Piping Design Loads Pipe Stress Analysis Pipe Stress Requirements Design Of Pressure Components Pipe Span Calculation Expansions Loops, Expansions Joints And Flanged Joints Pipe Support Systems Case Studies WHO SHOULD ATTEND The course is intended for Piping engineers, mechanical engineers, maintenance engineers & supervisors, Service engineers & supervisors, technicians and inspectors responsible for the design, work over engineers & supervisors, plant Engineers and Petroleum Engineers.   Training Course Seminar Workshop Provider Download Training Catalog 2009

Instructor Dr. Ir. IGN. Wiratmaja Puja Schedule April 13-17, 2009 5 days Venue Aston Hotel Bandung Tuition Fee  Rp. 8.450.000,-   per participant, excluding accommodation & tax. Registration Send by email -or- fax to: PT. FOCUS TRACO INDONESIA Wisma Pakuan, Jl. Pakuan 12 BOGOR - 16143 (021) 7009-9943   (0251) 2169-150 (0251) 7534-984 training@focustraco.com