Pumps & Compressors Predictive Maintenance & Diagnostics

INTRODUCTION Pumps and compressors are generally critical machines in any production process, and hence it is vital that maintenance is most effective for these units. This course aims to provide delegates with a comprehensive understanding of how to use a combined predictive and preventive maintenance approach to achieve maximum reliability and greatest understanding of any deterioration that may occur. WHO SHOULD ATTEND Engineers, supervisory and technical staff involved in the monitoring, predictive maintenance and diagnostics of pumps and compressors. PROGRAM OBJECTIVES The program assumes familiarity with the design and construction of pumps and compressors. From this starting point it adopts an analytical approach to understanding the failure of all types of pumps and compressors. From a component-by-component perspective, the program investigates the root causes of failure, and relates these to operating conditions and process parameters. Design, installation, lubrication and wear related failure mechanisms are identified and a detailed understanding of the troubleshooting and diagnostic methods needed to detect and identify these is developed. The program provides participants with the knowledge needed to be effective in the inspection, monitoring and diagnostics of pumps and compressors, with emphasis placed upon the importance of a combined condition monitoring and strip-down inspection approach to maintenance. TRAINING METHODOLOGY The program is delivered in a combination of lecture style and computer-based training. In addition, a significant amount of time is set aside for small working group activity when addressing case study problems. Extensive use is made of case study material to underline the key aspects of the course and to give the delegates exposure to current best practice. PROGRAM OUTLINE DAY — 1 Friction, lubrication and wear mechanisms. Adhesive wear, abrasive wear, fatigue and fretting Machinery life cycles Mechanical issues, balancing and alignment Statistical reliability analysis DAY — 2 Reliability models Root cause of, symptoms and detection mechanisms for imbalance Root cause of, symptoms and detection mechanisms for looseness Root cause of, symptoms and detection mechanisms for misalignment Root cause of, symptoms and detection mechanisms for gear problems Root cause of, symptoms and detection mechanisms for bearing problems Cavitation, causes and prevention DAY — 3 Anti-friction bearings: types, lifetime, mounting, applications, related problems Plain and pad bearings, thrust bearings: operation, maintenance, incidents Mechanical seals, types, operation, related problems Other seals for positive displacement pumps and reciprocating compressors Performing a balance DAY — 4 Vibration monitoring Overall and spectral measurements Vibration limits Introduction to spectrum analysis Lubricant monitoring Shape, size, amount, chemical composition of debris Analytical techniques DAY — 5 The role of condition monitoring in pump and compressor maintenance Diagnostic methods Capabilities and limitations of condition monitoring, and the need for a combined approach The importance of plant inspection Measurement devices, and what to monitor and where Pumps & Compressors Predictive Maintenance & Diagnostics

Instructor Ir. I Nengah Diasta M.Eng Schedule November 16-20, 2009 5 days Venue Jayakarta Hotel Bandung Tuition Fee  Rp. 8.450.000,-   per participant, excluding accommodation & tax. Registration Send by email -or- fax to: PT. FOCUS TRACO INDONESIA Wisma Pakuan, Jl. Pakuan 12 BOGOR - 16143 (021) 7009-9943   (0251) 2169-150 (0251) 7534-984 training@focustraco.com