COURSE OBJECTIVE - Be able to calculate, analyze both stress and strength in pressure vessel design
- Gain knowledge of proper material selection for pressure vessel application
- Gain knowledge of welding code standard, which includes inspection, and testing
- Gain better skill to operate, maintain, and repair of pressure vessel
- Perform vessel inspection & maintenance per the applicable Codes and Standards
- Familiar with instrumentation and control system commonly associated with vessel operation
COURSE OUTLINE Stress and Strength Analysis Calculation Code - Tube
- Tube-Sheet
- Shell head: Spherical; Hemispherical; Dished; Ellipsoidal; Torispherical; Conical; Toriconical
- Shell joint with head
- Shell joint with bracing and staying
- Ligament on drum and shell
- Openings
- Reinforcement on shell and flat plate
- Bolt on head
- Wind load
- Earth quake load
- Support structure
- Proof Test and Bursting Test
Materials - Material characteristics
- Heat-treatment effect
- Effect of alloy additive
- ASME Material Code
- Type of material and its selection
Welding - Type of welding
- ASME Welding Code
- Welding Procedure Specification (WPS)
- Post Weld Heat Treatment (PWHT)
- Quality control
- AWS Classification
- Weld joint efficiency
- Welding defect and repair
NDT (Non Destructive Testing) - Welding Inspection
- NDT Selection
- Visual Radiography: Limitation; Code of weld joint radiography testing
- Magnetic particle
- Dye Penetrant
- Ultrasonic
- Eddy Current
- Acoustic Emission
- Destructive Testing
Operational Aspects - Process characteristic consideration
- Start-up procedure
- Observation and shut- down
Instrumentation - Code of instrumentation for: Pressure gauge; Temperature gauge; Flow meter; Level metering; Density
- Control: Manual, regulating and control valve; Sensor; Transmitter; Actuator and control
- ASME Code for control valve: Valve material; Valve selection; Installation; Setting and test
- Safety and Safety Devices: Alarm indicator, Interlocks; Hard restraints; Restraint of chemical reaction; Pressure relief valve; Pressure safety valve; ASME Code for safety valve; pressure and vacuum relief valve
Effect of Stress and Operating Condition on Pressure Vessel - Fatigue cracking
- Hydrogen embritlement
- Hydrogen embritlement of welds
- Crack due to welding
- Creep
- Corrosion
- Type of corrosion on pressure vessel
- Pitting
- Crevice
- Inter-granular
- Fatigue corrosion
- Stainless Steel corrosion
- Corrosion inhibitor
Inspection, Repair and Maintenance - Inspection: Inspection of internal and external physical data; Inspection preparation; Safety in performing internal inspection
- Inspection procedure
- Inspection interval
- NDT
- Hydro test
- Pneumatic test
- Leak test
- Stainless steel overlaid inspection and lined vessel
- Rotating roll inspection
- Low-pressure vessel inspection and heat exchanger
- Maintenance: Preventive maintenance high pressure plant; Predictive maintenance; Maintenance organization; Safety on weldment and cutting; Maintenance management; Maintenance supervision
- Repair: Pitting repair; Crack repair; Heat exchanger repair; Welding repair to stainless steel; Repair involving dissimilar metals; Management support of pressure vessel safety system
WHO SHOULD ATTEND - Engineer, supervisor, superintendent, and manager of power plant, process plant in refinery, petrochemical, marine, pulp & paper, sugar cane, palm oil
- Maintenance and Operation Engineer, Supervisor, Superintendent
- Design Engineer, Mechanical Engineer, Process Engineer
- Everybody who wants to take benefits from this course
Training|Seminar|Workshop|Short Course Download: Our comprehensive Training Catalog to help you find the right course for your needs. Short Course Training Seminar Event Organizer |  | Instructor Schedule | October 26-30, 2009 | | 5 days | Venue Tuition Fee Rp. | 8.250.000,- | | per participant, excluding accommodation & tax. | Registration | Send by email -or- fax to: | PT. FOCUS TRACO INDONESIA Wisma Pakuan, Jl. Pakuan 12 BOGOR – 16143 |
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