CRUCIAL OBJECTIVES After completing this 5-day course participants will gain the followings: - Fundamental the knowledge of bearing principles, selection and maintenance
- Fundamental the knowledge of lubrication characteristic and lubrication system for bearing operation to avoid failures
- Analysis skill to determine source of bearing failure problem
- Systematic inspection and analysis skill to find the root cause of machinery failure
- Knowledge of condition monitoring and maintenance techniques for machinery
COURSE OUTLINE Bearing Classification and Selection - Bearing classification
- Dry bearing
- Porous bearing
- Bearing with lubricant film layer
- Journal bearing
- Bearing selection
Friction - Type of contact surface
- Type of lubrication
- Lubrication principle
- Boundary lubricant
- Mix lubricant
- Hydrodynamic lubrication
- Elastic-dynamic lubricant
Surface Friction - Surface geometric characteristic
- Surface roughness measurement
- Line method
- Surface parameter calculation
- Parameter relationship
- Slop and curve distribution
- Lubricant layer thickness
- Lubricant transition
Lubricant Characteristic - Chemical
- Newtonian fluid
- Newton postulate
- Absolute viscosity unit
- Kinetic viscosity
- Viscosity grouping system
- Effect of temperature and pressure to viscosity
- Effect of friction rate to viscosity
- Viscosity index
- Oxidation stability
- Frozen point
- Density
- Shear stress limit
- Oil-base lubricant
- Synthetic lubricant
- Grease
- Gas
Bearing Material - Material characteristic
- Metal
- Nonmetal
- Bearing surface shape
- Material and manufacture process for bearing rotating element
- Bearing material characteristic
Lubricant Flow - Fundamental theory
- Flow in parallel plate
- Flow in pipe
- Downward flow at vertical surface
- Viscometer
Lubricating Contact - Pressurize hydrodynamic bearing
- Hydrodynamic journal bearing
- Dynamic load onto journal bearing
- Journal bearing hydrodynamic numerical analysis
- Film layer lubricant-hydrodynamic
- Hydrostatic lubrication
- Heavy duty hydrodynamic bearing
- Gas lubrication-pressurize bearing
- Gas lubrication journal bearing
- Non uniform surface hydrodynamic lubrication
- Effect of pressure and deformation
- Elasto-hydrodynamic lubrication
- Involute gear
- Mover with continuous variable speed
- Synovial joint
- Effect of Non Newtonian fluid on lubrication
- Thermo-elastic hydrodynamic lubrication
- Elastic-hydrodynamic lubrication elips contact
- Lubricant layer thickness
Rolling Contact - Type of bearing
- Geometric
- Kinetic
- Separation
- Static load distribution
- Rolling friction and friction loss
- Lubrication system
- Fatigue life time
- Dynamic analysis and computer code
- Ionanides-Harris theory
- Application
Machinery Failure - Causes of failure
- Root cause of failure
- Failure troubleshooting
- Hidden failure
- Failure analysis and RCM concept
Lubrication Failure - Bearing failure
- Journal bearing failure
- Gear failure
Condition Monitoring and Lubrication - Roller bearing condition monitoring
- Journal bearing condition monitoring
- Gear condition monitoring
CASE STUDY Diesel Engine Condition Monitoring and Lubrication - Diesel engine lubrication
- Diesel engine specific aspects
Condition monitoring Machinery Maintenance and Inspection Techniques Maintenance Technique Optimization by RCM Concept Machinery Predictive Maintenance Technique Machine Condition Inspection by Vibration Analysis WHO SHOULD PARTICIPATE - Maintenance Manager/Superintendent/Supervisor/Engineer
- Plant Manager/Superintendent/Supervisor/Engineer
- Operation Manager/Superintendent/Supervisor/Engineer
- Everybody or professional who want to get benefit or broaden knowledge from this course
Pelatihan, Kursus, Seminar, Workshop Provider Download Katalog Pelatihan 2009 |  | Instructor | Dr. Ing. Tri Yuswidjajanto Z and Team |  Schedule | February 9-13, 2009 | | 5 days |  Venue  Tuition Fee Rp. | 8.450.000,- | | per participant, excluding accommodation & tax. |  Registration | Send by email -or- fax to: | PT. FOCUS TRACO INDONESIA Wisma Pakuan, Jl. Pakuan 12 BOGOR - 16143
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To ensure minimized friction and bearing wear, the bearing material for hydrodynamic bearings should have moderate shaft deflection and adequate strength at operating temperature conditions.
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