Rabu, 11 Februari 2009

Bearing and Machinery Inspection

Bearing and Machinery Inspection

CRUCIAL OBJECTIVES

After completing this 5-day course participants will gain the followings:

  • Fundamental the knowledge of bearing principles, selection and maintenance
  • Fundamental the knowledge of lubrication characteristic and lubrication system for bearing operation to avoid failures
  • Analysis skill to determine source of bearing failure problem
  • Systematic inspection and analysis skill to find the root cause of machinery failure
  • Knowledge of condition monitoring and maintenance techniques for machinery

COURSE OUTLINE

Bearing Classification and Selection

  • Bearing classification
    • Dry bearing
    • Porous bearing
    • Bearing with lubricant film layer
    • Journal bearing
  • Bearing selection

Friction

  • Type of contact surface
  • Type of lubrication
    • Lubrication principle
    • Boundary lubricant
    • Mix lubricant
    • Hydrodynamic lubrication
    • Elastic-dynamic lubricant

Surface Friction

  • Surface geometric characteristic
  • Surface roughness measurement
  • Line method
  • Surface parameter calculation
  • Parameter relationship
  • Slop and curve distribution
  • Lubricant layer thickness
  • Lubricant transition

Lubricant Characteristic

  • Chemical
  • Newtonian fluid
  • Newton postulate
  • Absolute viscosity unit
  • Kinetic viscosity
  • Viscosity grouping system
  • Effect of temperature and pressure to viscosity
  • Effect of friction rate to viscosity
  • Viscosity index
  • Oxidation stability
  • Frozen point
  • Density
  • Shear stress limit
  • Oil-base lubricant
  • Synthetic lubricant
  • Grease
  • Gas

Bearing Material

  • Material characteristic
  • Metal
  • Nonmetal
  • Bearing surface shape
  • Material and manufacture process for bearing rotating element
  • Bearing material characteristic

Lubricant Flow

  • Fundamental theory
  • Flow in parallel plate
  • Flow in pipe
  • Downward flow at vertical surface
  • Viscometer

Lubricating Contact

  • Pressurize hydrodynamic bearing
  • Hydrodynamic journal bearing
  • Dynamic load onto journal bearing
  • Journal bearing hydrodynamic numerical analysis
  • Film layer lubricant-hydrodynamic
  • Hydrostatic lubrication
  • Heavy duty hydrodynamic bearing
  • Gas lubrication-pressurize bearing
  • Gas lubrication journal bearing
  • Non uniform surface hydrodynamic lubrication
  • Effect of pressure and deformation
  • Elasto-hydrodynamic lubrication
  • Involute gear
  • Mover with continuous variable speed
  • Synovial joint
  • Effect of Non Newtonian fluid on lubrication
  • Thermo-elastic hydrodynamic lubrication
  • Elastic-hydrodynamic lubrication elips contact
  • Lubricant layer thickness

Rolling Contact

  • Type of bearing
  • Geometric
  • Kinetic
  • Separation
  • Static load distribution
  • Rolling friction and friction loss
  • Lubrication system
  • Fatigue life time
  • Dynamic analysis and computer code
  • Ionanides-Harris theory
  • Application

Machinery Failure

  • Causes of failure
  • Root cause of failure
  • Failure troubleshooting
  • Hidden failure
  • Failure analysis and RCM concept

Lubrication Failure

  • Bearing failure
  • Journal bearing failure
  • Gear failure

Condition Monitoring and Lubrication

  • Roller bearing condition monitoring
  • Journal bearing condition monitoring
  • Gear condition monitoring

CASE STUDY

Diesel Engine Condition Monitoring and Lubrication

  • Diesel engine lubrication
  • Diesel engine specific aspects

Condition monitoring

Machinery Maintenance and Inspection Techniques

Maintenance Technique Optimization by RCM Concept

Machinery Predictive Maintenance Technique

Machine Condition Inspection by Vibration Analysis

WHO SHOULD PARTICIPATE

  • Maintenance Manager/Superintendent/Supervisor/Engineer
  • Plant Manager/Superintendent/Supervisor/Engineer
  • Operation Manager/Superintendent/Supervisor/Engineer
  • Everybody or professional who want to get benefit or broaden knowledge from this course

 

Pelatihan, Kursus, Seminar, Workshop Provider

Download Katalog Pelatihan 2009


Instructor

::
Dr. Ing. Tri Yuswidjajanto Z and Team

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Schedule
::
February 9-13, 2009
::
5 days

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Venue
::
Jayakarta Hotel
::
Bandung

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Tuition Fee
 Rp.
8.450.000,-
  per participant, excluding accommodation & tax.

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Registration
::
Send by email -or- fax to:

PT. FOCUS TRACO INDONESIA
Wisma Pakuan, Jl. Pakuan 12
BOGOR - 16143

ph. (021) 7009-9943
  (0251) 2169-150
fax (0251) 7534-984
email training@focustraco.com

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1 komentar:

  1. To ensure minimized friction and bearing wear, the bearing material for hydrodynamic bearings should have moderate shaft deflection and adequate strength at operating temperature conditions.
    babbit bearings

    BalasHapus