Training Seminar Provider: Short Course, Workshop, Public Training and In-house Training: Condition-Base Maintenance Technique and Management

Jumat, 06 Februari 2009

Condition-Base Maintenance Technique and Management

COURSE OBJECTIVES

Diesel engines and reciprocating compressors are the most common equipment used in the industries nowadays. Periodic monitoring gives operator opportunity to observe and to predict possible early failure. The continuous information and monitoring will enable operator to monitor possible early failure trends and to aid predicted failure. Predictive maintenance is the third generation of maintenance method. It plays an importance and critical roles to optimize overall plant expenses and production cost.

In this 5-day seminar, selected participants will learn how to do predictive and preventive maintenance properly. The participants will also learn and practice how to measure engine performance using software & hardware in the Combustion Engines & Propulsion System Laboratory of ITB. The participants will also review the actual case studies withdrawn from the industries and solved by the Laboratory.

COURSE OUTLINE

Basic Theory of Predictive Maintenance Method
- Conditions monitoring as part of predictive maintenance
- Performance trending analysis as back bone of predictive maintenance
- Root cause of engine failure related to predictive maintenance
- Parameter of operating conditions related to predictive maintenance
Predictive Maintenance of Lubrication System
- Monitoring lubrication system & lubricating oil
- Lubricating oil performance analysis in predictive maintenance analysis
Vibration Analysis
- Data acquisition and time wave form analysis
- Orbit analysis
- Amplitude analysis Vs time
- Phase analysis
- Data interpretation
- Continuous monitoring and diagnosis
- Vibration on reciprocating engines
Reciprocating Engines Predictive Maintenance
- Condition monitoring
- Advantage of program
- Reliable detection to increasing disturbance
- Determine condition and mechanical performance
- Information to support knowledge of detected components behavior
- Cost effective implementation
Predictive Maintenance of Reciprocating Compressors
- Decrease pressure Vs crank angle curve
- Decrease pressure Vs volume curve
- Analysis of P-T and P-V curves
- Analysis of vibration pattern
- Analysis of lubricating oil
- Problems finding and diagnosis
Predictive Maintenance of Diesel Engines
- Decrease pressure Vs crank angle curve
- Decrease pressure Vs volume curve
- Analysis of P-T and P-V curves
- Analysis of vibration pattern
- Analysis of lubricating oil
- Problems finding and diagnosis
Preparation of Predictive Maintenance Organization
- Program preparation, Define approach and goal setting
- Action plan of implementation, set up checklist and procedure
Case Studies
- Predictive maintenance of large diesel engines at PT. PLN Batam & Riau, PT. Semen Padang, PT. Tambang Timah.
Workshop
- Monitor and measure engine performance using software and hardware of Predictive Maintenance at ITB-Laboratory of Internal Combustion Engines and Propulsion System.